Industrial roller shutters offer security to protect your factories, warehouses, and other industrial buildings. Installing these shutters needs expertise, precision, and proper planning. An industrial roller shutter installation involves mounting the track system onto the building walls, attaching the shutter slats to the track, and proper functionality. However, at Roller Shutter Repair London, we follow a complete process to provide a safe and professional installation. So, let’s walk you through the full industrial roller shutter installation process.
Pre-industrial Roller Shutter Installation Planning
1. Site Assessment
First, we visit your site. Our team measures the opening where the industrial roller shutter will go. Moreover, we check the wall’s strength to hold the shutter’s weight. We also review space for equipment like lifts or ladders. Basically, good preparation avoids maximum future problems.
2. Selecting the Right Shutter
Every industrial site has different needs. Due to this, our team always assists you in choosing the best shutter according to your site requirements. For example, if you need heavy-duty security, we recommend you go for steel shutters. On the other hand, for lightweight shutters that will also resist corrosion, aluminum shutters are the best way. Apart from this, insulated shutters help to control temperature. We also discuss motor options. For high-traffic areas, we recommend high-speed motors.
3. Choosing Access Controls
In this, you have to decide how you want to open and close your shutter. However, there are several options, which include:
- Manual operation (simple chain or crank)
- Key switch (turn a key to open or close)
- Remote control (operate from a distance)
- Keypad (enter a code to access)
Our company, Roller Shutter Repair London, helps you select the best option for your daily workflow in London.
4. Permits and Compliance
Some areas require permits for an industrial roller shutter installation. Our team checks local regulations. If permits are needed, we guide you through the process. We also follow all health and safety standards during installation.
Industrial Roller Shutter Installation Process
1. Frame Preparation for Industrial Roller Shutter Installation
Firstly, for an accurate measurement, we mark the exact space for the frame. Then, we fix the mounting frame securely to your wall. However, frames are the main root of the shutter; if it is strong, your shutter will definitely be strong.
2. Industrial Roller Shutter Guide Rails Installation
Guide rails help the shutter open and close smoothly. We attach these rails to the frame. Our team makes sure that they are level and straight. Conversely, even a slight misalignment can cause jamming.
Additionally, we also install brackets and rollers that hold the barrel and curtain in place. Every bolt and screw gets double checked.
3. Assembling the Curtain
The curtain is the actual shutter that you see. It iss made of several slats that interlock. However, we assemble the curtain on-site for a perfect fit. Once ready, we attach the curtain to the barrel. Then we test how it rolls up and down.
4. Mounting the Motor
Most industrial shutters use motors. We mount the motor either on the wall or ceiling, basically depending on the design. Moreover, the motor connects directly to the barrel, which powers the up and down motion.
Electrical Industrial Roller Shutter Installation Setup
1. Wiring the Controls
Next, we handle the electrical work. We run wiring from the motor to the control panel. Our electricians secure every connection.
2. Programming the System
The control panel manages speed, stopping points, and safety features. We program it based on your needs. For busy areas, we set faster speeds, whereas for secure areas, we add safety locks.
Testing and Fine-Tuning After Industrial Roller Shutter Installation
1. First Test Run
Once installed, we test everything. Such as the functionality of the industrial roller shutter, like it opens and closes smoothly, or we check if it stops at the right points or not. Apart from this, we check that there is not any type of noise or jamming.
2. Safety Checks
Safety checks are the most important part of installation. Due to this, we test emergency stops, manual overrides, and obstruction sensors. To site an example, if the shutter senses an object, it must stop instantly.
3. Final Adjustments
If alignment or speed feels off, we adjust the rails, tension, or motor settings. After all, every detail counts for smooth operation of industrial roller shutters in London.
Conclusion!
In short, we can say that industrial roller shutter installation is not just about hanging the door. It is a process that requires planning, precision, and expertise. At Roller Shutter Repair London, we take every step professionally. From your site assessment to final safety checks, we make sure that your shutter works perfectly. Eventually, whenever you decide for industrial roller shutter installation, contact us! follow us on Facebook, Instagram, and Twitter.
